Jigsaw Puzzles Manufacturers

The jigsaw puzzle manufacturers make an image cut into many pieces after being attached to a thin, rigid background, such as cardboard or wood. The user assembles the components to recreate the original image. Top jigsaw puzzle manufacturers spend up to 2,000 hours creating a puzzle from start to finish. Wholesale custom puzzle manufacturers usually require a year to complete this process. Printing and laminating the artwork, cutting the pieces, and packing the completed puzzle are some primary processes used by jigsaw manufacturers.

Background of wholesale jigsaw puzzle manufacturers

European cartographer John Spilsbury is credited with founding the first puzzle-manufacturing company in the 1760s. Spilsbury came up with pasting maps to thin wood and mahogany panels before slicing them into pieces with a sharp marquetry saw. He promoted the outcomes of his work, and they received incredible popularity. The second generation of custom puzzle manufacturers built their trade in the middle of the eighteenth century to appeal to customers who were not interested in maps. Custom jigsaw puzzle manufacturers made broadsheets, tabloid-sized publications with humorous poetry or stories written inside were used to do puzzles. The sales of wholesale custom jigsaw puzzle manufacturers drastically decreased when World War II ended in the late 1940s. This was brought on by rising labor costs from hand-cutting the parts made more expensive by increasing wages. To make the puzzles more appealing, the best jigsaw puzzle manufacturers made improvements in lithography, and die cutting was made simultaneously.

Materials used by puzzle manufacturing companies

Cardboard, commonly called chipboard, is a backing material for mass-produced puzzles because it is affordable and straightforward to cut. Custom puzzles of higher quality are still made of wood, typically 5-ply birch. Both times, the artwork is attached to the background material with glue. Jigsaws, sometimes known as scroll saws, were used to cut the original wooden puzzles, which is still how unique wooden puzzles are created today. Fragile blades that are 0.016 in (0.041 cm) thick are used. So that the puzzles fit together effectively, this allows precise cuts to be made with minimal wood loss. The design of a puzzle differs depending on the chosen puzzle style and the sort of artwork. Since the cuts are hand-drawn by artists, no two puzzles are identical.